manuais Danaher Motion Servostar M-SS-005-03

Manuais de instruções e guias do utilizador para não Danaher Motion Servostar M-SS-005-03.
Disponibilizamos 3 manuais Danaher Motion Servostar M-SS-005-03 em pdf para descarga gratuita: Manual do Utilizador, Manual de Instalação


Índice

Installation Manual

1

Record of Manual Revisions

2

Safety Instructions

3

Directives and Standards

4

CE Mark Conformance

4

Table of Contents

5

READ BEFORE INSTALLING

11

Use As Directed

12

UNPACKING AND INSPECTING

13

Bus Module Model Numbers

13

SERVOSTAR S/CD Model Numbers

14

MOUNTING

15

Hardware Specifications

15

SERVOSTAR Cx

15

SERVOSTAR Sx

16

BUS Module

18

Outline Dimensions

20

Sx and PA Units

20

Cx Units

21

PA-LM Units

21

WIRING

22

Enclosure

22

Grounding

23

Bonding

23

Non-insulated Cable Clamp

24

Alternative Bonding Methods

24

CD Series 15

25

CE Filtering Techniques

26

Input Power Filtering

26

Motor Line Filtering

28

Differential Mode Filtering

28

CD Series 19

29

I/O Filtering

30

S and CD Series 21

31

S and CD Series 22

32

System Interconnect

33

Cx Electrical Specifications

33

Sx Electrical Specifications

34

CD Series 25

35

CD Series 26

36

CD Series 27

37

Cx Regen Information

38

BUS Module Regen Information

39

Kit Parts and Models

40

Wiring Diagrams

41

Cx Wiring Diagram

42

S and CD Series 33

43

S and CD Series 34

44

S and CD Series 35

45

Pin-out Connections

46

System Feedback Diagram

48

Feedback Devices

49

Resolver

49

Digital Encoder

50

SPECIFICATIONS

51

CABLE LENGTHS

51

RESOLUTION AND ACCURACY

51

Sine Encoder

52

Encoder Equivalent Output

54

Resolver Systems

54

Encoder Systems

54

Sine-encoder Systems

55

EEO Phasing

55

SYSTEM COMMUNICATION

57

Computer Requirements

57

Drive Communication

58

RS-232-A Connection

58

RS-485 Connection

59

Setting Drive Address

59

CD Series 50

60

MOTIONLINK Installation

61

Installing on PC

61

Running the Program

61

Using MOTIONLINK

61

MOTIONLINK Startup Wizard

61

CD Series 54

64

Terminal Mode

65

MultiDrop Communication

66

Power-Up Sequence

67

Enabling the System

67

CD Series 58

68

SERCOS INTERFACE SETUP

69

DIP Switch Configuration

69

Status Display

70

Connection

71

Communications

71

Drive Configuration

72

CP Run-up

72

CP2 INITIALIZATION

73

CP3 INITIALIZATION

73

OPERATIONAL NOTES

73

EQUATION NOTES

74

SYSTEM OPERATION

75

Operational Modes

76

System I/O

76

Analog Input (ANIN)

77

Remote Enable Input (REMOTE)

78

THERMODE)

79

Control loops

79

Core Processors

80

Servo Loop Description

80

COMMUTATION LOOP

81

VELOCITY LOOP

81

POSITION LOOP

82

Torque Loop Operation

83

ANALOG TORQUE

84

Current Sampling

85

Foldback

86

Drive FoldBack

86

Motor FoldBack

86

SYSTEM DESCRIPTION

87

Product Features

87

Current/Torque Control

87

Velocity Control

88

Position Control

88

Profile Ramping Control

89

Motor Controllability

90

System Communications

91

CD Series 82

92

Fault and Safety Detection

93

General

94

Features

95

CD Series 86

96

TROUBLESHOOTING

97

Troubleshooting Tools

97

Error Codes

98

FATAL FAULT ERROR CODES

99

NON-FATAL ERROR CODES

100

SERVOSTAR

101

S and SERVOSTAR

101

CD Series 91

101

NO MESSAGE FAULTS

102

Fault Monitoring System

103

CD Series 94

104

CD Series 95

105

Firmware Upgrades

106

APPENDIX A

107

Motor Pinouts

107

Motor Power Connections

107

SR/CR RESOLVER Connection

108

SE/CE Encoder Connection

109

CD Series 100

110

SILVERLINE

110

PLATINUM XT Motor Connection

111

System Connection Diagram

112

APPENDIX B

113

Programmable Positioning

113

Installation

113

CD Series 104

114

CD Series 105

115

CD Series 106

116

APPENDIX C

117

Encoder Basics: A Review

117

CD Series 108

118

CD Series 109

119

SERVOSTAR Encoder Types

120

CD Series 111

121

CD Series 112

122

MENCTYPE 0

123

MENCTYPE 1

123

MENCTYPE 2

124

MENCTYPE 3

124

MENCTYPE 4

125

MENCTYPE 5

125

MENCTYPE 6

125

Commutation Accuracy

126

Physical Encoder Alignment

126

MECNOFF

127

System Phasing

128

Troubleshooting

129

Design Considerations

130

Reference Variables

130

Example

131

motor direction

132

APPENDIX D

133

Energy Calculations

134

Regeneration Calculations

134

DETERMINING RESISTANCE VALUE

135

EQUATION 3

135

EQUATION 4

135

DETERMINING DISSIPATED POWER

135

EQUATION 5

135

CD Series 126

136

Cx zz 5yw

137

Summary of New Features

138

Encoder Simulation

138

Encoder Initialization

138

The Process

139

Sine/Cosine Calibration

140

Wiring Diagram

141

Cx 5 Drive

141

HEAT SINK

141

Top View

142

Connector Pin-Out

142

S and CD Series 133

143

S and CD Series 134

144

Software Resolver Interface

145

Extended I/O

145

S and SERVOSTAR

146

CD VarCom Reference Manual

146

Índice

SERVOSTAR

1

Directives and Standards

3

CE Mark Conformance

3

Safety Instructions

4

Table of Contents

5

1 READ BEFORE INSTALLING

9

1.1 Use As Directed

10

2 UNPACKING AND INSPECTING

11

S 9 8 A-5 8 9

12

S R 0 3 0 0 0 - 2 G 2 0 4

12

US MODULE

14

3.1.3 PRODUCT FAMILY CONTROL

15

SPECIFICATIONS

15

Note: Fan (Sx85 Only)

16

HYSICAL DIMENSIONS

17

3.3 PA – LM Units

18

LOGIC POWER SUPPL Y

18

4 WIRING

19

4.1 Enclosure

19

4.2 Grounding

20

4.3 Bonding

20

ON-INSULATED CABLE CLAMP

21

LTERNATIVE BONDING METHODS

21

4.4 CE Filtering Techniques

22

4.4.1 INPUT POWER FILTERING

23

4.4.2 MOTOR LINE FILTERING

24

4.4.3 I/O FILTERING

25

X FILTER AND BONDING DIAGRAM

26

4.5 System Interconnect

27

X ELECTRICAL SPECIFICATIONS

28

US MODULE SPECIFICATIONS

29

US MODULE REGEN INFORMATION

31

4.5.4 KIT PARTS AND MODELS

32

4.6 Wiring Diagrams

32

4.6.1 BUS MODULES

34

ODULE – PA-LM (MULTIPLE SX

35

LOGIC MODULE

36

4.6.3 SX DRIVE

37

4.7 Pin-out Connections

38

RONT VIEW

38

4.7.2 TOP VIEW

40

4.8 System Feedback

41

4.9 Feedback Devices

41

4.9.1 RESOLVER

41

4.9.2.1. Specifications

42

4.9.2.2. Cable Lengths

43

4.9.3 DIGITAL ENCODER

44

4.9.3.1. Specifications

44

4.9.3.2. Cable Lengths

45

4.9.4 SINE ENCODER

45

STAR can excite two phases

46

INE ENCODER FEEDBACK DIAGRAM

47

4.9.5.1. Specifications

48

4.9.5.2. Cable Lengths

49

4.10.1 RESOLVER SYSTEMS

50

NCODER SYSTEMS

51

INE-ENCODER SYSTEMS

51

ECOMMENDED MANUFACTURERS’

52

5 SYSTEM COMMUNICATION

53

5.1 Computer Requirements

53

5.2.1 RS-232-A CONNECTION

54

5.2.2 RS-485 CONNECTION

54

5.2.3 SETTING DRIVE ADDRESS

55

5.4 MOTIONLINK Installation

56

NSTALLING ON PC

56

5.4.2 RUNNING THE PROGRAM

57

5.5 Using MOTIONLINK

57

5.5.2 MAIN MOTIONLINK SCREEN

59

5.5.3 TERMINAL MODE

60

5.6 MultiDrop Communication

61

5.7 Power-Up Sequence

62

5.8 Enabling the System

62

6 SERCOS INTERFACE SETUP

63

6.1.1 SETTING DRIVE ADDRESS

63

6.2 Status Display

64

6.3 Connection

65

6.4 Communication

65

6.4.1 DRIVE CONFIGURATION

66

6.4.2 CP RUN-UP

66

6.4.2.1. CP2 Initialization

67

6.4.2.2. CP3 Initialization

67

6.4.2.3. Operational Notes

67

6.4.2.4. Equation Notes

68

7 SYSTEM OPERATION

69

7.1 Operational Modes

70

7.2 System I/O

70

7.2.1 ANALOG INPUT (ANIN)

71

EMOTE ENABLE INPUT (REMOTE)

72

ONFIGURABLE OUTPUTS (ANOUT

72

RELAYMODE)

73

THERMODE)

73

7.3 Control loops

74

7.3.1 CORE PROCESSORS

74

7.3.2 SERVO LOOP DESCRIPTION

74

7.3.2.1. Current Loop

75

7.3.2.2. Commutation Loop

75

7.3.2.3. Velocity Loop

75

7.3.2.4. Position Loop

76

7.3.3 TORQUE LOOP OPERATION

77

7.3.3.1. Serial Torque

77

7.3.3.2. Analog Torque

78

7.3.4 CURRENT SAMPLING

79

7.4 Foldback

79

7.4.1 DRIVE FOLDBACK

79

7.4.2 MOTOR FOLDBACK

80

7.5 Encoder Simulation

80

7.6 Encoder Initialization

80

7.6.1 THE PROCESS

81

7.7 Sine/Cosine Calibration

81

7.7.1 THE PROCESS

82

7.8.1 THE PROCESS

82

8 SYSTEM DESCRIPTION

83

8.1 Product Features

83

8.1.3 POSITION CONTROL

84

8.1.5 MOTOR CONTROLLABILITY

85

8.1.6 FEEDBACK DEVICES

86

8.1.6.1. Resolvers

86

8.1.7 ENCODERS

86

8.1.7.1. Sine Encoders

86

8.1.8 SYSTEM COMMUNICATION

86

8.1.9 MOTIONLINK SOFTWARE

87

ENVIRONMENT

87

8.1.12 GENERAL

89

EATURES

90

9 TROUBLESHOOTING

91

9.1 Troubleshooting Tools

91

9.2 Error Codes

92

9.2.2 NON-FATAL ERROR CODES

93

9.2.3 NO MESSAGE FAULTS

95

9.3 Fault Monitoring System

96

9.4 Firmware Upgrades

98

APPENDIX A

99

A.1 Motor Pinouts

99

A.1.3 SE ENCODER CONNECTION

100

SILVERLINE

101

YSTEM CONNECTION DIAGRAM

102

APPENDIX B

103

Commutation Tracks

105

ENCODER TYPES

106

B.1.2.1 MENCTYPE 0

107

B.1.2.2 MENCTYPE 1

108

B.1.2.3 MENCTYPE 2

108

B.1.2.4 MENCTYPE 3

109

B.1.2.5 MENCTYPE 4

110

B.1.2.6 MENCTYPE 5

110

B.1.2.7 MENCTYPE 6

110

B.1.3 COMMUTATION ACCURACY

111

B.1.5 MECNOFF

112

B.1.6 SYSTEM PHASING

113

B.1.7 TROUBLESHOOTING

114

Terminations

114

B.1.8 DESIGN CONSIDERATIONS

115

B.1.9 REFERENCE VARIABLES

115

B.1.10 EXAMPLE

116

APPENDIX C

119

C.1 Resistive Regeneration

119

C.2 Customer Support

120

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